Industry · Chemicals

No-code Industrial AI for chemical producers.

Impurity drift only shows up in the lab, separation trains burn most of your energy, and your DCS alarms have lost the operators' trust.

RESIDUAL · CMP_042anomaly-v3.1
Top contributors: vib +3.2σ · tmp +1.1σ
Industry reality

The operating pressures we built around.

Quality on impurities

Specs are tight and lab feedback is slow relative to the process.

Energy-intensive separations

Distillation and drying dominate site energy use.

Alarm flood on continuous units

Threshold alarms multiplied over decades; signal-to-noise is poor.

Relevant product modules

The platform capabilities that matter most here.

Adjacent proof

Adjacent proof — specialty chemicals site

Adjacent · Specialty chemicals
"One Intelecy model replaced four threshold alarms — same coverage, a fraction of the noise."
Control room lead
Headline result
−71%
false alarms vs threshold-based
Data & integration

What we read, how often, and how it gets here.

Common systems

Historian (PI/AVEVA/AspenTech), DCS, LIMS, MES

Common tag classes

T, P, flow, level, density, online analyzers, lab results

Sample rate

1–5s for control; per-sample for LIMS

Integration notes

Historian + LIMS via Gateway. Write-back governed per loop and per safety review.

Compliance & sustainability

Reporting and audit, built into the workflow.

REACH & product safety

Process and quality records aligned to substance documentation.

PSM / process safety

Model-driven alerts integrated into existing safety governance.

Sustainability reporting

kWh and CO2 per ton, per unit, exportable to ESG tooling.

For your internal champion

One-pager for chemicals teams.

A printable summary covering the use cases, expected KPIs, data needed, and integration notes on this page — written for plant leadership and IT/OT.

Get started

See it on your own chemicals data.

A 30-minute working session with an industry specialist. Bring one unit and your top KPI — we'll come back with a working model proposal.