Solution
Capture value continuously with closed-loop Industrial AI.
Decision support is not enough when the opportunity exists 24/7. Intelecy promotes proven recommendations to governed setpoint updates, with operator approval, guardrails, and full audit.
The problem
What makes this operationally expensive today.
Decision support is not enough
Recommendations on a screen miss every off-shift opportunity.
Value leaks between shifts
Different operators adopt at different rates; gains evaporate overnight.
Automation feels risky
Without governance, write-back to the DCS is a non-starter for plant management.
Signals we monitor
The process indicators behind every recommendation.
Intelecy reads these signals from your Historian, DCS, and SCADA — no new sensors required to get started.
How Intelecy solves it
From signal to action, mapped to the modules.
STEP 01
Start with monitor-only
Live models run alongside the control system, building trust with operators and engineers.
STEP 02
Move to recommend
Operators see proposed setpoint changes, accept or dismiss them, and the system learns acceptance patterns.
STEP 03
Approve in workflow
Shift supervisors approve specific loops to operate with one-tap acceptance — every change logged.
STEP 04
Automate under guardrails
Hard min/max, max Δ per interval, and rollback conditions enforced before any write-back to the DCS.
Expected KPIs
How customers measure success.
Loops in closed-loop
▲%
Of eligible loops
Override rate
▼%
Operator interventions
Captured value
▲EUR/yr
Verified vs baseline
Guardrail trips
▼/wk
Tuning indicator
Proof
Pulp & paper mill, Scandinavia
Pulp & paper
“We started monitor-only. Twelve months later the dryer loops run themselves between shift changes — and we sleep better.”
Headline result
62%
of recommendations running closed-loop
Implementation
What it takes to stand this up.
Data needed
Same tags as the prescriptive model, plus DCS write-back endpoints once approved.
Timeline
Monitor in week 1, recommend in month 1, first closed-loop guardrails in quarter 1.
Stakeholders
Automation manager, process engineer, control room, plant safety, IT/OT.
Integration
Write-back via the Intelecy Gateway with documented protocols and an opt-in per loop.
See it on your own plant data.
A 30-minute working session with our process AI team. Bring a unit, a goal, and a few tags — leave with a working model proposal.