Solution

Capture value continuously with closed-loop Industrial AI.

Decision support is not enough when the opportunity exists 24/7. Intelecy promotes proven recommendations to governed setpoint updates, with operator approval, guardrails, and full audit.

Prescriptive optimizationControl-system feedbackIntelecy GatewayGovernanceHuman approval
MATURITY LADDERclosed-loop
01Monitor
100%
02Recommend
84%
03Approve
71%
04Automate
62%
The problem

What makes this operationally expensive today.

Decision support is not enough

Recommendations on a screen miss every off-shift opportunity.

Value leaks between shifts

Different operators adopt at different rates; gains evaporate overnight.

Automation feels risky

Without governance, write-back to the DCS is a non-starter for plant management.

Signals we monitor

The process indicators behind every recommendation.

Intelecy reads these signals from your Historian, DCS, and SCADA — no new sensors required to get started.

recommendation acceptanceoverride rateloop time in automationguardrail tripsaudit eventscaptured value
MATURITY LADDERclosed-loop
01Monitor
100%
02Recommend
84%
03Approve
71%
04Automate
62%
How Intelecy solves it

From signal to action, mapped to the modules.

  1. Start with monitor-only

    Live models run alongside the control system, building trust with operators and engineers.

  2. Move to recommend

    Operators see proposed setpoint changes, accept or dismiss them, and the system learns acceptance patterns.

  3. Approve in workflow

    Shift supervisors approve specific loops to operate with one-tap acceptance — every change logged.

  4. Automate under guardrails

    Hard min/max, max Δ per interval, and rollback conditions enforced before any write-back to the DCS.

Expected KPIs

How customers measure success.

Loops in closed-loop
%
Of eligible loops
Override rate
%
Operator interventions
Captured value
EUR/yr
Verified vs baseline
Guardrail trips
/wk
Tuning indicator
Proof

Pulp & paper mill, Scandinavia

Pulp & paper
"We started monitor-only. Twelve months later the dryer loops run themselves between shift changes — and we sleep better."
Mill automation manager
Headline result
62%
of recommendations running closed-loop
Implementation

What it takes to stand this up.

Data needed

Same tags as the prescriptive model, plus DCS write-back endpoints once approved.

Timeline

Monitor in week 1, recommend in month 1, first closed-loop guardrails in quarter 1.

Stakeholders

Automation manager, process engineer, control room, plant safety, IT/OT.

Integration

Write-back via the Intelecy Gateway with documented protocols and an opt-in per loop.

Get started

See it on your own plant data.

A 30-minute working session with our process AI team. Bring a unit, a goal, and a few tags — leave with a working model proposal.